Device and method for producing packaging trays with different structures and product obtained

专利摘要:
The invention relates to a method and device for producing trays that are optionally covered with a plastic film and which retain modified atmospheres, and to the trays obtained. The device allows trays with different structures to be obtained, including the forming of the trays from pre-manufactured preforms, which have an optional separator inside the trays and are optionally covered inside with a plastic film. The invention also relates to a method for obtaining the trays, and to the trays obtained. The trays covered with a plastic film can contain atmospheres with a composition of gases different from the air therein, to extend the shelf life and preservation of food products. This is achieved by means of a "top seal" closureof the tray. The trays also have a simple closure or covering, without modifying the atmosphere thereof.
公开号:ES2737848A2
申请号:ES201990083
申请日:2018-05-17
公开日:2020-01-16
发明作者:Granados Hugo Torres；Urquijo Carmona Efren Antonio De
申请人:Herrero Perez Rioja Juan Antonio；
IPC主号:

专利说明:

[0001]
[0002] Apparatus and method for manufacturing trays for packaging with different structures and product obtained
[0003]
[0004]
[0005]
[0006] The present invention relates to the field of packaging of various products mainly food, particularly refers to a method and apparatus by which trays are produced that are or are not coated with a plastic film and retain modified atmospheres; It also refers to the trays obtained.
[0007]
[0008]
[0009]
[0010] There are a variety of food packaging in the State of the Art, as well as the devices and methods that produce them, and then we will refer to some patents and patent applications that protect this type of inventions.
[0011]
[0012] Patent application: PA / a / 1997/001595.
[0013]
[0014] A food package is described comprising a food package tray and a food package wrap that partially surrounds the tray. The food package wrap has a lower ear positioned adjacent to at least a portion of the base and at least one lateral ear that extends from the lower ear and is positioned adjacent to at least a portion of the side wall. The lateral ear has an adhesive section secured to the lateral wall. In this way, the food package wrap and the food package tray form a food package in which the surface area for printing indications on the food package is increased.
[0015]
[0016] Patent application: PA / a / 2008/013750.
[0017]
[0018] This invention generally relates to food packaging and manufacturing methods, and in particular to trays for containing food products and surrounded by an outer wrap around them. The package disclosed is for containing a plurality of individual food items within a tray that has a surrounding outer wrap. The tray is configured to have increased stiffness in a longitudinal direction to increase packing speeds. In particular, the tray can be configured to accommodate increased pressure applications when cover seals are formed from the adjacent outer wrapper ends of the tray. The greater application of pressure has the benefit that it can result in a cover seal that requires less sealing time, thereby allowing increased packing speeds for the formation, filling and sealing of the gaskets. Another benefit of the increased rigidity of the tray may be greater durability during shipping and handling.
[0019]
[0020] MX 313114 patent.
[0021]
[0022] The present invention claims a food package, for example a food tray having a base and side walls of a dimensionally stable molded fiber layer to provide rigidity to the package and enclosing at least one internal volume and a layer of laminated polymeric film on the molded fiber layer, characterized in that the food packaging comprises unstacking notches within the circumference and adjacent to a circumferential edge, these notches comprising a stop surface extending to the inside of the package, to prevent the exterior of the Food packaging touch the inside of another food packaging.
[0023]
[0024] US Patent 4,265,390.
[0025]
[0026] The present invention relates to cardboard trays and more particularly to a cardboard tray having characteristics that make it particularly suitable for use when a coating film is formed or inserted into the tray in an automated manufacturing process. In order to overcome the potential problems of interference, of potential imperfections in the peripheral seals and differently bent eyebrows, a tray particularly suitable for receiving a formed or inserted liner comprising a bottom wall panel and a plurality of side wall panels has been invented. which generally extend vertically in relation to the bottom wall panel. A series of eyebrow panels are connected to the side panels. The eyebrow panels are formed such that their end portions are supported, but do not overlap when the eyebrows are in the desired end positions. The bending line between each eyebrow panel and the associated side wall panel is selectively cut to compensate for the different stiffness or resistance to bending forces.
[0027]
[0028] US Patent 5,009,939.
[0029]
[0030] A gas tight container, suitable for food packaging is produced as a composite of Cardboard and polymer film. A pair of folded, pre-cut and pre-formed cardboard preforms are inserted into opposite halves of divided mold elements of a blow molding machine. Vacuum holes in each half of the mold Temporarily ensure the position of a respective cardboard form. The cardboard-coated mold halves are closed on the hollow, hot, extruded tube of malleable polymer, leaving a final part of the hollow tube of malleable polymer protruding from the closed mold unit. A conductive fluid needle penetrates this protruding end portion to inflate the plastic tube with an appropriate blow gas. Such inflation expands the malleable polymer, without problem, and incessantly, in the inner corners and cracks of the folded cardboard shapes. After cooling, the molding unit is opened and the pair of cardboard shapes are ejected as a single unit, joined by a portion of molded eyebrow of the continuous polymeric film. Finally, polymer-coated cardboard containers are separated by trimming around the eyebrows.
[0031]
[0032] The documents referred to above, which belong to the State of the Art, describe inventions that are very different from the present invention.
[0033]
[0034] For example, the present invention does not have a food package wrap that has a lower ear positioned adjacent to at least a portion of the base and at least one lateral ear that extends from the lower ear and is positioned adjacent to minus a portion of the side wall; He particularly has no ears.
[0035]
[0036] The present invention does not comprise a tray that is configured to have increased stiffness in a longitudinal direction to increase packing speeds. In particular, the tray can be configured to accommodate increased pressure applications when cover seals are formed from the adjacent outer wrapper ends of the tray.
[0037]
[0038] The present invention does not consist of a food package comprising unstacking notches within the circumference and adjacent to a circumferential edge, these notches comprising a stop surface extending to the interior of the packing, to prevent the outside of the food packaging from touching the inside of another food packaging.
[0039]
[0040] The present invention does not have the characteristics that refer to a series of eyebrow panels being connected to the side panels, the eyebrow panels are formed such that their end portions are supported, but do not overlap when the eyebrows are in the desired end positions. The bending line between each eyebrow panel and the associated side wall panel is selectively cut to compensate for the different stiffness or resistance to bending forces.
[0041]
[0042] The coated trays of the present invention are not obtained by a process that consists of the mold halves covered with a material being closed on a hollow, hot, extruded tube of malleable polymer, leaving a final part of the hollow tube of malleable polymer protruding from the closed mold unit; and a conductive fluid needle penetrates this protruding end portion to inflate the plastic tube with an appropriate blowing gas; such inflation expands the malleable polymer, without problem, and incessantly, in the inner corners and cracks of the folded forms of material. In other words, the method used to coat trays with a plastic film is what is known by blow molding, which is very different from the method of the present invention.
[0043]
[0044] The differences referred to above will become more apparent when describing the present invention.
[0045]
[0046] It is therefore an object of the present invention to provide an apparatus for the manufacture of various types of trays for the packaging of various products, mainly food.
[0047]
[0048] Another object of the present invention is that in the same apparatus different types of trays are manufactured for the packaging of various products, mainly food.
[0049]
[0050] Another object of the invention is to provide an apparatus for the manufacture of trays for the packaging of various products, mainly food, which may contain modified atmospheres.
[0051]
[0052] Another object of the present invention is to provide a method of operation of the apparatus for the manufacture of trays for food packaging.
[0053] Still another object of the invention is to provide trays that contain one or more compartments and that are or are not coated with plastic films.
[0054]
[0055]
[0056]
[0057] Figure 1 corresponds to a view of the apparatus of the present invention for the manufacture of trays for packaging products, particularly food.
[0058]
[0059] Figure 2 shows the first station of the apparatus of the present invention, for supplying the preforms of a separator that are part of the trays.
[0060]
[0061] Figure 3 shows the second station of the apparatus of the present invention, wherein the separator forming part of the trays is formed.
[0062]
[0063] Figure 4 shows the third station of the apparatus of the present invention, where adhesive is injected into certain parts of the tray separator shape.
[0064]
[0065] Figure 5 shows the fourth station of the apparatus of the present invention, where the tray preforms are supplied.
[0066]
[0067] Figure 6 shows the fifth station of the apparatus of the present invention, where adhesive is applied to certain parts of the tray preform.
[0068]
[0069] Figure 7 shows the sixth station of the apparatus of the present invention, in which the pre-bending of the tray flaps is carried out.
[0070]
[0071] Figure 8 refers to the part of the apparatus where molding and coating with a plastic film of the trays is performed.
[0072]
[0073] Figure 9 shows the seventh station, where a differentiated pressure is provided in parts of the tray.
[0074]
[0075] Figure 10 corresponds to a part of the plastic film cutting device, which is part of the seventh station.
[0076] Figure 11 refers to another part of the plastic film cutting device, which is part of the seventh station
[0077]
[0078] Figure 12 shows the part of the apparatus where the trays are demoulded.
[0079]
[0080] Figure 13 corresponds to a plan view of the preform of a tray with separator.
[0081]
[0082] Figure 14 shows a plan view of the preform of the separator that is part of the trays.
[0083]
[0084] Figure 15 shows in an isometric view a tray with separator having walls forming a vertex.
[0085]
[0086] Figure 16 corresponds to a side view of a tray with separator on the side of smaller dimension.
[0087]
[0088] Figure 17 corresponds to a sectional side view of a tray with separator on the side of greater dimension.
[0089]
[0090] Figure 18 shows a plan view of a tray with a separator in its middle part, with or without plastic film.
[0091]
[0092] Figure 19 refers to an isometric view of the separator with walls forming a vertex.
[0093]
[0094] Figure 20 shows a plan view of a preform of a tray without separator formed with or without plastic film.
[0095]
[0096] Figure 21 shows an isometric view of a tray formed without a separator.
[0097]
[0098] Figure 22 refers to a front side view of the tray formed without a separator.
[0099]
[0100] Figure 23 corresponds to a side view on the longer side of the tray formed without a separator.
[0101]
[0102] Figure 24 shows a plan view of a formed tray, without separator with or without plastic movie.
[0103]
[0104] Figure 25 corresponds to a plan view of a tray preform with separator.
[0105]
[0106] Figure 26 refers to a plan view of a preform of a separator.
[0107]
[0108] Figure 27 corresponds to an isometric view of a tray with separator, which has a flat surface on top.
[0109]
[0110] Figure 28 shows a plan view below the tray with separator as in Figure 27.
[0111]
[0112] Figure 29 refers to a plan view of the tray with separator as in Figure 27.
[0113]
[0114] Figure 30 refers to a front side view of the tray formed with a separator like that of Figure 27.
[0115]
[0116] Figure 31 refers to a side view of the tray formed with a separator like that of Figure 27.
[0117]
[0118] Figure 32 shows an isometric view of the separator having a flat surface in its upper part.
[0119]
[0120] Figure 33 shows a plan view of a tray lid, with integrated clasp.
[0121]
[0122] Figure 34 corresponds to a sectional view on the side of smaller length of the lid for the tray of Figure 21.
[0123]
[0124] The above figures correspond from 1 to 12, to the seven stations of the apparatus of the present invention.
[0125]
[0126] From figure 13 to 19 to the trays with separator that forms a vertex at the top of the walls thereof.
[0127]
[0128] From figure 20 to 24 to the tray figures without separator.
[0129] From figure 25 to 32 to the figures of trays with separator that have a flat surface at the top.
[0130]
[0131] Figures 33 and 34 refer to the tray cover.
[0132]
[0133]
[0134]
[0135] The present invention consists of a machine that produces trays of various materials mainly of cardboard and cardboard, which have or not a separator inside the trays and optionally coated with a plastic film inside, which makes them waterproof, these Trays store and transport all kinds of solid and liquid products. It also consists of the method for obtaining the trays and trays obtained.
[0136]
[0137] Trays coated with a plastic film are manufactured with the ability to contain modified atmospheres inside, that is, atmospheres with a gas composition different from that of the air, to extend the storage time of food products and the conservation of the same. The above by closing the tray with the technique known as "top seal".
[0138]
[0139] The trays of the present invention also have a simple closed or covered, without modifying its atmosphere, this by means of a cover made of paper, cardboard, cardboard, extruded plastic, injected or thermoformed with brooches that close or open according to the user's need or type of packaging.
[0140]
[0141] A detailed description of the present invention is given below, which comprises the apparatus for manufacturing the trays, the method of operation of said apparatus and the trays that are manufactured in said apparatus.
[0142]
[0143] The description begins with the apparatus for manufacturing trays with separator and coated with a film.
[0144]
[0145] According to Figure 1, the machine of the present invention comprises a frame (1) in which essentially seven modules or stations are assembled, these stations are as follows:
[0146] The first station (2) comprises according to Figures 1 and 2, a stacker (3) of the separator preforms (4) or (81) of the tray, which are used when the tray has two or more compartments; a suction cup (5) of the preforms of the separator (4) or (81) stacked, connected to a vacuum system (6), to suction the preforms (4) or (81), and a conveyor belt (7) in which the suction cup (5) by means of an upward-downward movement places the preforms (4) or (81) to advance to the second station (8).
[0147]
[0148] The second station (8) , is the station in which the tray separator is formed, going from a flat shape (4) or (81) to its final form (13) or (82), this second station (8) , according to figures 1 and 3, is structured with: a double-acting pneumatic press (9), which has an upper pneumatic cylinder (10) with an upper piston (11), a female die or mold (12) with the outer shape of the separator formed (13) or (82) at one end of the upper piston (11); a lower pneumatic cylinder (14) with a lower piston (15), a male die or mold (16) with the inner shape of the spacer formed (13) or (82) at one end of the piston (15), all these elements cooperate to shape the separator (13) or (82); metal guides (17) and (19) in a range of the conveyor belt (7) so that the formed separator (13) or (82) maintains the position and does not lose shape when transported to the third station (18) .
[0149]
[0150] The third station (18) is in which adhesive is applied to the flaps (30) and (31) of the formed separator (13) or to the flaps (83) and (84) of the formed separator (82); It is constituted according to Figures 1 and 4 by an adhesive injector (20), which consists of: a vertical bar (21), which has an alternative movement and lateral movements, at one of the ends of the bar (21 ) a hollow inverted "U" shaped container (22) is attached, where the adhesive is stored, at the end of the 2 branches of the inverted "U" are the adhesive applicators (23) which are pressurized or pneumatic and the adhesive is applied hot or at room temperature at points of the flaps (30) and (31) of the formed separator (13) or of the flaps (83) and (84) of the formed separator (82), the shaped container "U" has adapters to apply adhesive to the tabs (70) and (71). Once the adhesive has been applied to the flaps (30) and (31), and (70) and (71), of the formed separator (13), or of the flaps (83) and (84) of the formed separator (82), the band (7) transports it to the next station.
[0151]
[0152] The fourth station (24), refers to figures 1 and 5 among others, in this station is placed the separator formed (13) or (82) in the opening (25) or (85), which is respectively in the middle part of the tray preform (26) or (86) when it is composed of 2 or more compartments. This station comprises a stacker (27) of the preforms of the trays (26) and (86); a vacuum system (28), which has 2 or more suction cups (29) connected that suck the tray preform (26) or (86) from the stacker (27), which are extended and previously softened, and place it in position , so that the separator formed (13) or (82) which is in the conveyor belt (7), passes respectively through the opening (25) or (85) of the tray preform (26) or (86) , until the flaps with adhesive (30) and (31) or (83) and (84) make contact respectively with the outer wall around the opening (25) or (85) of the preform (26) or (86) of the trays, whereby the formed separator (13) or (82) is firmly adhered respectively to the tray preform (26) or (86), obtaining an assembly (32) or that formed by the formed separator (82) adhered to the tray preform (86), which is transported by the conveyor belt (7) to the fifth station (33).
[0153]
[0154] The fifth station (33) refers to figures 1 and 6 among others, in which adhesive is applied to the walls (56) in regions near the flaps (34) of the tray preform (26), as well as to the walls (87) in regions near the flaps (88), additionally it is applied to the flaps (89) of the walls (87) of the tray preform (86); It is constituted according to Figures 1 and 6 by an adhesive injector (35), which consists of: a vertical bar (36), which has an alternative movement and lateral movements, at one of the ends of the bar (36 ), is a “U” shaped container with partially hollow, open and inverted branches (37) where an adhesive is stored, at the ends of each of the 2 branches of the inverted open “U” (37), there are the adhesive applicators (38) that are pressurized or pneumatic and the adhesive is applied hot or at room temperature at selected points in the aforementioned areas, once the adhesive, the assembly (32) or the one formed by the separator has been applied formed (82) adhered to the tray preform (86) is transported by the band (7) to the sixth station (39).
[0155]
[0156] The sixth station (39) is where the flaps (34), of the tray preform (26) and the flaps (88) and (89) of the tray preform (86) are pre-folded. The sixth station (39) is constituted in accordance with Figures 1 and 7 among others, by a driving mechanism such as a pneumatic cylinder (76), which detects the position of the tray preform, is provided with a vertical bar ( 61) which has an alternative movement, which is joined at one of its ends with a mechanism formed by a horizontal bar (41) that It has at each end a vertical impeller (62), which are the ones that pre-bend by pushing up the flaps (34) of the preform of the trays (26) and the flaps (88) and (89) of the tray preform (86); a support-counter mechanism (40), such as precision machined guides support the assembly (32), or the assembly (92) comprising the formed separator (82) adhered to the tray preform (86), in Critical points to prevent said assembly or assembly from bending in unwanted places, these guides are adjustable; at the end of this operation the assembly (32) with the pre-folded flaps (34) or the assembly comprising the formed separator (82) adhered to the tray preform (86), with the pre-folded flaps (88) and (89) passes To the next station.
[0157]
[0158] The seventh station (42) is where the trays are given the final shape and the upper surface of the trays is covered with a plastic film. The seventh station (42) refers to figures 1 and 8 among others, is at the end of the conveyor belt (7), is constituted by a double-acting pneumatic press (43), which has an upper pneumatic cylinder (44 ) and an upper piston (45), which has at one of its ends a movable countermold (46) that has the shape of the inner surface of the trays (47) or (90); a recess (106) in a small portion in any part of the perimeter of the mobile countermold (46) so that when doing the forming and sealing cycle it does not press between the film and the cardboard right in that area so that the adhesion is less and thus generate a flap of detachment of the film when it has already been used and you want to recycle; a perimeter saw (51), comprising a cutting edge (110); a support of the cutting edge (111), and an adjustment bolt (112) of the cutting edge (110), the saw (51) is in a part near the top of the countermould, to cut the plastic film each time it is applied, a groove (69) in the mold where the cutting edge (110) of the plastic film penetrates; an unwinder (50) of the plastic film, with a feed controlled for example by toothed belts and a perimeter saw (51), comprising a cutting edge (110); a support of the cutting edge (111), and an adjustment bolt (112) of the cutting edge (110), the saw (51) is in a part near the top of the countermould, to cut the plastic film each time it is applied, a groove (69) in the mold where the cutting edge (110) of the plastic film penetrates; a servomotor; a film heating system (49), which is composed of two sections, the preheated and the formed; in the preheated one a fan (48) blows air at a very low speed through a heating means (99) such as a set of spiral resistors arranged in an orthogonal grid throughout the entire width of the film, this so that the molding be in less time; the formed section where you performs the final heating of the molding film comprises: a low speed hot air injection system (93), which comprises a chamber (94) containing a spiral resistor (95) or other heating means, for heating air entering through the duct (100) that comes from the pneumatic system of the machine of the present invention, the hot air exits through the ducts (102) and enters conduit channels (103) arranged in the countermould (46), for direct the air to selected points of the trays (47) and (90), to achieve elongation and adhesion of the plastic film (49); a lower pneumatic cylinder (52), with a lower piston not shown, the piston has at its end a fixed mold (53), which has the shape of the outer surface of the trays (47) or of the trays (90 ), this mold (53) cooperates with the counter mold (46) to form the tray (47) or (90); a vacuum bed (54) provided in the mold (53), where the ducts (74) are part of the vacuum system, has air outlets (55) that attract the plastic film (49) towards the bottom of the trays, these devices cooperate to shape the trays and coat them with the plastic film (49); the upper piston (45), has an alternative movement, when the counter mold (46) and the mold (53) are closed, they cause the flaps (34) to remain in position and stick to the side walls (56) of the trays formed (47) and (90), also the flaps (88) and (89) remain in position and stick to the walls (87) and (91) respectively, all these flaps may vary in shape and dimension; also that the tabs (70) and (71) are glued on the outside of the walls (56) to form the trays (47); an ejection mechanism (57) ejects the trays (47) and (90) thus formed when the counter mold (46) is opened, additionally a mechanism with suction cups (58) connected to a vacuum system (59) suction the trays and the mechanism with suction cups (58) moves so that when the vacuum is suspended, by gravity they drop the trays (47) and (90) to an accumulator of finished trays (60).
[0159]
[0160] The description of the apparatus for the manufacture of trays with separator, without coating of a plastic film, follows.
[0161]
[0162] When the trays are formed without the coating of the plastic film (49), the apparatus in the first to seventh stations is the same, only in the seventh station (42) not all the parts that form said station are used, a The seventh station (42) is described below, in which the trays are not coated with a plastic film:
[0163]
[0164] The seventh station (42) is where the final form is given to the trays. The seventh station (42) refers to figures 1 and 8, among others, is located at the end of the band of transport (7), is constituted by a double-acting pneumatic press (43), which has an upper pneumatic cylinder (44) and an upper piston (45), which has at one of its ends a movable counter mold (46 ), which has the shape of the inner surface of the trays (47) or (90) and with a recess (106); a lower pneumatic cylinder (52), with a lower piston not shown, the piston has at its end a fixed mold (53), which has the shape of the outer surface of the trays (47) or (90), this mold (53) cooperates with the counter mold (46) to form the tray (47) or (90); the upper piston (45) has an alternative movement, when the counter mold (46) and the mold (53) are closed, they cause the flaps (34) and (88) to remain in position and stick to the side walls (56) and (87) respectively, of the formed trays (47) and (90); also the flaps (88) and (89) remain in position and stick to the walls (87) and (91) respectively; also that the tabs (70) and (71) are glued on the outside of the walls (56) to form the trays (47); an ejection mechanism (57) ejects the trays (47) or (90) thus formed when the counter mold (46) is opened, a mechanism comprises suction cups (58) connected to a vacuum system (59) that suck the tray; the mechanism (57) that passes through the air outlet ducts (55) pushes the trays (47) or (90), the suction cups (58) with the attached trays move and by gravity drop the trays (47 ) or (90) to an accumulator of finished trays (60).
[0165]
[0166] In one embodiment of the present invention, the apparatus manufactures trays that do not have a separator such as the one shown in Figure 21, and that are coated with a plastic film, in this case the parts in which the manufacture of said trays, are from the fourth station (24) to the seventh station (42), according to the following:
[0167]
[0168] The fourth station (24) refers to Figures 1 and 5. This station comprises a stacker (27) of the preforms (66) of the trays (67); a vacuum system (28), which has 2 or more suction cups (29) connected that suck the tray preform (66) from the stacker (27), which is extended and previously softened and printed, and placed on the conveyor belt (7) that leads to the fifth station (33).
[0169]
[0170] The fifth station (33) refers to Figures 1 and 6, in which adhesive is applied to the walls (56) in an area close to the flaps (34) of the tray preform (66); It is constituted according to figures 1 and 6 by an adhesive injector (35), which consists of: a bar (36), which has an alternative movement and lateral movements, at one of the ends of the bar (36) , is an inverted open "U" shaped container (37) where the adhesive is stored, at the ends of each of the 2 branches of the inverted open "U" (37), are the adhesive applicators (38) that are pressurized or pneumatic and the adhesive is applied in hot or at room temperature at selected points of the walls (56) in an area near the flaps (34) of the tray preform (66), once the adhesive is applied, the tray preform (66) is transported by the band (7) to the sixth station (39).
[0171]
[0172] The sixth station (39) is where the flaps (34) of the tray preform (66) are pre-folded. The sixth station (39) is constituted in accordance with Figures 1 and 7 by: a driving mechanism (76) such as a pneumatic cylinder, which detects the position of the tray preform without separator (66); connected to a vertical bar (61) that has an alternative movement, which is connected at one of its ends with a mechanism formed by a horizontal part (41) that has at each end a vertical impeller (62), which are the ones that perform the pre-bending by pushing up the flaps (34) of the tray preform (66); a support-counter mechanism (40), such as precision machined guides hold the tray preform (66) at critical points to prevent said assembly from bending in undesired places, these guides are adjustable; the preform of the trays (66) with the flaps (34) pre-folded, goes to the next station.
[0173]
[0174] The seventh station (42) is where the trays are given the final shape and the upper surface of the trays is covered with a plastic film. The seventh station (42) refers to figures 1 and 8 and is at the end of the conveyor belt (7), it is constituted by a double-acting pneumatic press (43), which has an upper pneumatic cylinder (44) and an upper piston (45), which has at one of its ends a movable counter mold (46) that has the shape of the inner surface of the trays (67); a perimeter saw (51), near the edge of the countermould (109), comprising a cutting edge (110), a support of the cutting edge (111), and an adjustment bolt (112) of the cutting edge (110), the saw (51) is in a part near the top of the countermould, to cut the plastic film every time it is applied, a slit (69) in the mold where the cutting pleat (110) of the plastic film; a slit (69) in the mold where the cutting element of the plastic film penetrates; an unwinder (50) of the plastic film, with a feed controlled for example by toothed belts and a servomotor; a film heating system (49), which is composed of two sections, the preheated and the formed; in the preheated one a fan (48) blows air at very low speed through a heating means such as a set of resistors spirally arranged in an orthogonal grid over the entire width of the film, this so that the molding is in less time; The forming section where the final heating of the molding film is carried out comprises: a low speed hot air injection system (93), which comprises a chamber (94) containing a spiral resistance (95) or other heating means, to heat air that comes from the pneumatic system of the machine of the present invention, the hot air exits through the ducts (102) and enters conduit channels (103) arranged in the countermold (46), to direct the air at selected points of the trays (67), to achieve elongation and adhesion of the plastic film (49); a lower pneumatic cylinder (52), with a lower piston not shown, the piston has at its end a fixed mold (53), which has the shape of the outer surface of the trays (67), this mold (53) cooperates with the counter mold (46) to form the tray (67); a vacuum bed (54) provided in the mold (53), where the ducts (74) are part of the vacuum system, has air outlets (55) that attract the plastic film (49) towards the bottom of the trays, these devices cooperate to shape the trays and coat them with the plastic film (49); the upper piston (45) has an alternative movement, when the counter mold (46) and the mold (53) are closed, they cause the flaps (34) to remain in position and stick to the side walls (56) of the formed trays (67), these flaps may vary in shape and dimension; an ejection mechanism (57) ejects the trays (67) thus formed when the counter mold (46) is opened, additionally a mechanism with suction cups (58) connected to a vacuum system (59) suction the tray (67) and the mechanism with suction cups (58) moves so that by gravity they drop the trays (67) to an accumulator of finished trays (60).
[0175]
[0176] When the trays are formed without the separator and without the coating of the plastic film (49), the apparatus in the first to seventh stations is the same, only that in the seventh station (42) all the parts that form are not used said station, the seventh station (42) in which the trays are not covered with a plastic film is described below.
[0177]
[0178] The seventh station (42) is where the final form is given to the trays. The seventh station (42) refers to figures 1 and 8, is located at the end of the conveyor belt (7), is constituted by a double-acting pneumatic press (43), which has an upper pneumatic cylinder (44 ) and an upper piston (45), which has at one of its ends a movable counter mold (46), which has the shape of the inner surface of the trays (67); a lower pneumatic cylinder (52), with a lower piston not shown, the piston has in its end a fixed mold (53), which has the shape of the outer surface of the trays (67), this mold (53) cooperates with the counter mold (46) to form the tray (67); the upper piston (45) has an alternative movement, when the counter mold (46) and the mold (53) are closed, they cause the flaps (34) to remain in position and stick to the side walls (56) of the formed trays ( 67), these flaps may vary in shape and dimension; an ejection mechanism (57) enters through the air outlet ducts (55) and ejects the trays (67) thus formed when the counter mold (46) is opened; a mechanism that has suction cups (58) connected to a vacuum system (59) suction the tray; the mechanism (57) that passes through the air outlet ducts (55) pushes the trays (67), the suction cups (58) with the attached trays move and by gravity when the vacuum is suspended they drop the trays ( 67) to an accumulator of finished trays (60).
[0179]
[0180] Within the scope of the present invention, the seventh station (42) has to be used directly with other machines that manufacture trays separately, so that in said seventh station (42) the operations described in the present patent application are carried out .
[0181]
[0182] As an embodiment, in the fourth station (24) trays formed are provided so that the fifth (33) and sixth (39) stations remain unworked.
[0183]
[0184] Another modality is that because the speed of coating the trays with a plastic film in the seventh station (42), could be less than those of the other stations, there is more than one seventh station (42) working in parallel.
[0185]
[0186] The apparatus of the present invention is modular, so that during its operation all the stations work, or some of them work, and some stations receive trays or separators already formed.
[0187]
[0188] The method for manufacturing separator trays, coated with a plastic film, with the apparatus of the present invention, is described below:
[0189]
[0190] In the first station (2), in a first stage, the machine of the present invention is fed with the preforms already softened, either from the separator (4) or the separator (81) in the stacker or accumulator (3) of the first station (2) and the preforms of the tray (26) or of the tray (86) in the stacker or accumulator (27) of the fourth station (24). In a second stage , in the first station (2) a suction cup (5) takes the preform (4) of the separator or preform (81) and places it on a conveyor belt (7), which moves one of said preforms to a second station (8).
[0191]
[0192] The second station (8) is in which the separator (13) or (82) of the trays is formed, and is illustrated in Figures 1 and 3. In a first stage the preform of the separator (4) or the separator ( 81) is transported by the band (7) until it is placed between the female die (12) that has the outer shape of the separator (13) and the male die or mold (16) that has the inner shape of the separator (13) of the double-acting pneumatic press (9), these dies are interchangeable with others, one that is the female mold (12) having the outer shape of the separator (82) and the male die (16) that has the inner shape of the separator (82); in a second stage the press (9) goes into operation and closes the female (12) and male (16) dies or molds to shape the separator, obtaining the formed separator (13) or formed separator (82); in a third stage , the formed separator (13) or (82) is positioned between metal guides (17) and (19) placed on the conveyor belt (7), so that the formed separator (13) or (82) ) Hold the position and do not lose shape when transporting in the band (7) to the third station (18).
[0193]
[0194] In the third station (18), according to figures 1 and 4, adhesive is applied to the formed separator (13) or to the formed separator (82). In a first stage the adhesive injector (20) is used, which has the form of an inverted “U” (22) and adhesive applicators (23), which are pressure or pneumatic applicators, once the flaps ( 30) and (31) or (83) and (84) are in position, it is only necessary to approximate the injector (20) and make a slight pressure with the applicators (23) which can be pressure or pneumatic applicators, to inject adhesive into hot or at room temperature, in places selected from the flaps (30) and (31) or (83) and (84) for optimum bonding, whereby the formed separator (13) or (82) is ready to adhere to the outer surface of the tray preform (26) or (86), on the perimeter of the opening (25) of the tray preform (26) or on the perimeter of the opening (85) of the preform (86) ; U-shaped container adapters are used to apply adhesive to tabs (70) and (71); when the separator formed (13) or (82), has the adhesive placed on the flaps (30) and (31), (70) and (71), u (83) and (84), by means of the conveyor belt (7 ) advances to the fourth station (24).
[0195]
[0196] In the fourth station (24) , according to figures 1 and 5, among others, the separator (13) or (82) is placed, in the opening (25) or (85) respectively which is in the middle part of the tray preform (26) or (86) when it is composed of 2 or more compartments; in a first stage a vacuum system (28) having 2 or more suction cups (29) connected, suction a preformed tray (26) or (86) extended, previously softened, from a stack of preforms and places it in a position in the one that the formed separator (13) or (82) that is in the conveyor belt, passes through the opening (25) or (85) respectively of the tray preform (26) or (86), until the flaps With adhesive (30) and (31) they make contact with the outer wall around the opening (25) of the preform (26) of the trays, whereby the separator (13) is firmly adhered to the outer surface of the preform of trays (26), forming an assembly (32), or until the flaps with adhesive (83) and (84) make contact with the outer wall around the opening (85) of the preform (86) of the trays, whereby the separator (82) is firmly adhered to the outer surface of the tray preform (86), forming an assembly (92); In a second stage , the conveyor belt (7) leads to the assembly (32) or the assembly (92) to the fifth station (33).
[0197]
[0198] In the fifth station (33), according to figures 1 and 6, among others, adhesive is applied to various parts of the tray preforms; The method that follows is that in a first stage the bar (36) performs an alternative movement, that is to say low and up, as well as lateral movements, so that the adhesive injector (35), makes a slight pressure with the applicators of adhesive (38) of the inverted "U" arms (37) on the walls (56), of the tray preform (26) in an area near the flaps (34), or on the walls (87 ) in an area near the flaps (88), as well as on the flaps (89) on the walls (87), the applicators are pressurized or pneumatic, the above for the hot or room temperature adhesive to be applied in points selected from the aforementioned walls and flaps, so that the bonding is optimal; in a second stage once the adhesive is applied, the rod (36) raises the adhesive injector (35); The formed separator (13) firmly adhered to the preform (26) formed by the assembly (32) or the assembly (92), is transported by the band (7) to the sixth station (39) for its subsequent formation.
[0199]
[0200] The method that is carried out in the sixth station (39) has the objective that the flaps of the preforms of the trays are pre-folded so that when entering the trainer of the next station, the order of formation of the trays is controllable, previous having as reference figures 1 and 7, among others; The steps of the method performed at this station are as follows: in a first stage a support mechanism is placed against (40), such as precision machined aluminum guides to prevent the assembly (32) or the assembly (92 ) fold in unwanted places, these guides are adjustable on the flat parts of said assemblies; in a second stage the vertical bar (61) that performs an alternative movement, moves upwards when operating a drive mechanism, which is a pneumatic cylinder (76), which detects the position of the assembly (32) or of the assembly (92) and being in position, the mechanism formed by a horizontal bar (41) that is attached to the bar (61), and 2 or more vertical impellers (62) at the ends of the bar (41), are actuated with what they push the flaps (34) of the assembly (32) or the flaps (82) and (89) to pre-fold them, to control the fold in the next station, in a third stage the support-counter mechanism (40) is removed, and the bar (61) performs a downward movement, whereby the assembly (32) with the pre-folded flaps (34) or the assembly (92) with the pre-folded flaps (88) and (89), is transported by the band (7 ) to the next station.
[0201]
[0202] The method that is carried out in the seventh station (42), is to give the final shape to the trays, as well as to cover the inner surface of the trays and the outer eyelashes with a plastic film, reference figures 1 and 8 , among others, the seventh station (42) is at the end of the transport band (7); the steps of the method performed in this station are the following: in the first stage the plastic film (49) is preheated by means of a fan (48) that blows air at very low speed through a heating means (99), such as a set of spiral resistances arranged on an orthogonal grid across the entire width of the film, this so that the molding is in less time, thereby raising the temperature of the plastic film (49) so that it is malleable , the film (49) is supplied by an unwinder (50) to a feed controlled for example by toothed belts and a servo motor; in the second stage the assembly (32) or the assembly (92) is placed at the entrance of the mold (53), the counter mold (46) and the plastic film (49) are placed above the assembly (32) or the set (92); in the third stage the final heating of the molding film is carried out by means of a low speed hot air injection system (93), which comprises a chamber (94) containing a spiral resistance (95) or other means of heating, to heat air that comes from the pneumatic system of the machine of the present invention, and which enters through the conduit (100), the hot air exits through the conduits (102) and enters conduit channels (103) arranged in the countermold (46), to direct the air to selected points of the trays (47) and (90), to achieve elongation and adhesion of the plastic film (49); in the fourth stage , the upper piston (45) performs a downward movement whereby the assembly (32) or the assembly (92) is pressed by the countermold (46) that is movable, against the mold (53) that is fixed , causing the flaps to remain in position and stick to the walls (56) of the tray (47), in addition to the tabs (70) and (71) are glued on the outside of the walls (56) to form the trays (47); or causing the flaps (88) and (89) to remain in position and stick to the walls (87) and the wall (91) respectively, the latter being the outer wall of the separator (82); all these flaps may vary in shape and dimension; the above in synchronization with the suction and cutting of the film (49) in addition to pressing on the banks the plastic film against the tray (47) or on the tray (90) to make the seal on the tabs of the tray in order of not allowing leaks in the suction of the rest of the film; The countermould (46) responsible for forming the tray and pressing inside the film has a recess (106) in a small portion anywhere in the perimeter of the countermould (46) in the section that presses on the film (49) to that when doing the cycle of forming and sealing, do not press between the film and the cardboard right in the area of the recess (106) so that the adhesion is lower and thus generate a flap of detachment of the film when it has already been used and you want to recycle; With these operations, the tray is shaped while the film (49) adheres to the tray (47) and the film (49) to the tray (90) because the film is thermo adherent, during this stage the film (49) is suctioned by the vacuum bed (54) where the ducts (74) are part of the vacuum system, towards the bottom (64) of the tray (47) or towards the bottom (64) of the tray (90), because the vacuum bed (54) sucks air through the holes previously arranged at different points in the bottom (64) of the tray (47) or of the tray (90), which may vary from size and position, even if the material is sufficiently porous, no holes are made in the cardboard of the tray; in a synchronized way the excess of film (49) around the tray (47) or the tray (90) is cut by a perimeter saw (51), a type of saw used in the present invention is the one mounted on guides with springs located in the upper part of the countermould (46) and that keep it elevated, when the countermold (46) lowers, a lever mechanism is activated that causes the saw to lower and cut the plastic; when the countermold (46) returns to its position, the lever mechanism contracts and returns the saw to its elevated position, ready for the next drive, after the operations previously performed the upper piston (45) performs an upward movement with which is released a space on the mold (53) containing the formed tray (47) or the tray (90); in the fifth stage an ejection mechanism (57) enters the ducts (55) in the mold (53) and pushes the tray (47) or the tray (90) upwards out of the mold (53), additionally a mechanism with suction cups (58) connected to a vacuum system (59) suction the tray, and the mechanism with suction cups (58) moves so that when the vacuum is interrupted, by gravity they drop the trays (47) or (90) to an accumulator of finished trays (60).
[0203] With the described method, the trays (47) are manufactured having a formed separator (13), adhered to the bottom (64) of the tray on the outside; The trays (90) are also manufactured, which have a separator with a flat top wall (73), adhered to the bottom of the tray (90) on the outside and adhered to the side walls (87) of the tray (90) by its outer side, so that the trays have 2 or more compartments and are covered with a plastic film.
[0204]
[0205] The method for manufacturing trays with separator and without film coating; for the first to sixth stations it is the same as described above, what is different is the method for the seventh station (42), which is performed as follows.
[0206]
[0207] The method that is carried out in the seventh station (42) is to give the final form to the trays, it has as reference figures 1 and 8 among others, the seventh station (42) is at the end of the transport band (7) ; The steps of the method performed at this station are as follows: in the first stage the assembly (32) or the assembly (92) is placed at the entrance of the mold (53), the counter mold (46) is placed above the assembly ( 32) or the set (92); in the second stage , the upper piston (45) performs a downward movement whereby the assembly (32) or the assembly (92) is pressed by the countermold (46) that is movable, towards the mold (53) that is fixed , causing the flaps (34) to remain in position and stick to the walls (56) of the tray (47), or causing the flaps (88) and (89) to remain in position and stick to the walls (87 ) and to the wall (91), respectively, the latter is the outer wall of the separator (82), all these flaps may vary in shape and dimension; after the operations previously performed, the upper piston (45) makes an upward movement whereby a space is released on the mold (53) containing the formed tray (47) or the tray (90); in the third stage an ejection mechanism (57) enters the ducts (55) in the mold (53) and pushes the tray (47) or the tray (90) upwards out of the mold (53), additionally a mechanism with suction cups (58) connected to a vacuum system (59) suction the tray, and the mechanism with suction cups (58) moves so that when the vacuum is interrupted, by gravity they drop the trays (47) or (90) to an accumulator of finished trays (60).
[0208]
[0209] With the described method, the trays (47) are manufactured having a formed separator (13), adhered to the bottom (64) of the tray on the outside; The trays (90) are also manufactured, which have a separator with a flat top wall (73), adhered to the bottom of the tray (90) on the outside and adhered to the side walls (87) of the tray (90) on its outer side, by means of the flaps (89), the trays thus formed have 2 or more compartments.
[0210]
[0211] The method for the manufacture of trays (67), according to figure 17, which do not have a separator formed (13), and with a plastic film coating is performed partially using the apparatus of figure 1, wherein the method starts from the fourth station (24).
[0212]
[0213] In the fourth station (24) according to figures 1 and 5 among others, the method that is performed is described below: in a first stage a vacuum system (28) having 2 or more suction cups connected (29), they suck an extended tray preform (66), previously soft and printed, from a stack of preforms and place it in a position where the conveyor belt (7) drives the tray preform (66) to the fifth station (33) .
[0214]
[0215] In the method that is performed in the fifth station (33) , according to figures 1 and 6 among others, adhesive is applied to the walls (56) in areas near the flaps (34), of the tray preform (66); The following method consists of the following stages, in the first stage the bar (36) performs an alternative movement, that is to say low and rise, as well as lateral movements, so that the adhesive injector (35), makes a slight pressure with the adhesive applicators (38) of the inverted "U" arms (37) on the walls (56) in an area close to the flaps (34), of the tray preform (66), the adhesive applicators they are pressurized or pneumatic, the foregoing so that the hot or room temperature adhesive is applied at selected points on the walls (56) for optimum bonding; In a second stage once the adhesive is applied to the walls (56) of the tray preform (66), said preform is transported by the band (7) to the sixth station (39) for subsequent formation.
[0216]
[0217] The method that is performed in the sixth station (39) is intended for the flaps (34) of the tray preform (66) to be pre-folded so that upon entering the former station's former, the order of formation of the tray (67) is controllable, the foregoing having as reference figures 1 and 7, among others; The steps of the method carried out in this station are the following: in a first stage a support-counter mechanism (40) is placed on the tray preform without separator (66), such as precision machined aluminum guides for prevent the preform (66) from bending in unwanted places, these guides are adjustable on the flat parts of said preform; in a second stage the bar (61) that performs an alternative movement is moved upwards by means of a driving mechanism, which is a pneumatic cylinder, which detects the position of the tray preform without separator (66) and when in position, the mechanism formed by a horizontal bar (41) that is attached to the bar (61), and its 2 or more vertical impellers (62) at the ends of the bar (41), are actuated, push the flaps (34) of the preform of tray (66) to pre-fold them in order to control the fold in the next station, in a third stage the support-counter mechanism (40) is removed, and the bar (61) makes a downward movement, whereby the preform of tray without separator (66) with pre-folded flaps (34) is transported by the band (7) to the next station.
[0218]
[0219] The method that is carried out in the seventh station is to give the final shape to the trays, as well as to cover the inner surface of the trays and the outer eyelashes with a plastic film, with reference to figures 1, 8 and 9 and 10 to 22; The steps of the method performed in this station are as follows: in a first stage the plastic film (49) is preheated by means of a fan (48) that blows air at a very low speed through a heating means such as a set of spiral resistances arranged on an orthogonal grid over the entire width of the film, this so that the molding is in less time, thereby raising the temperature of the plastic film (49) so that it is malleable, the film ( 49) is supplied by means of an unwinder (50) to a feed controlled for example by toothed belts and a servo motor; in the second stage the tray preform without separator (66) is placed at the entrance of the mold (53), the counter mold (46) and the plastic film (49) are placed above the tray preform without separator (66 ); in the third stage the final heating of the molding film is carried out by means of a low speed hot air injection system (93), which comprises a chamber (94) containing a spiral resistance (95) or other means of heating, to heat air entering through the duct (100) that comes from the pneumatic system of the machine of the present invention, the hot air exits through the ducts (102) and enters conduit channels (103) arranged in the countermould ( 46), to direct the air to selected points of the trays (67), to achieve elongation and adhesion of the plastic film (49); in the fourth stage the upper piston (45) performs a downward movement whereby the tray preform without separator (66) is pressed into the mold (53) by the counter mold (46) causing the flaps (34) to remain in position and stick to the walls (56) of the tray (67) these flaps can vary in shape and dimension, in synchronization with the suction and cutting of the film (49) in addition to pressing on the banks the plastic material against the tray (67) to make the seal on the tabs of the tray (63), having an area where the adhesion of the film (49) is smaller due to recess (106) in the countermold (46); whereby the tray (67) is shaped while the film (49) adheres to the tray (67) because the film is heat adherent, during this stage the film (49) is suctioned by the bed vacuum (54), where the ducts (74) are part of the vacuum system, towards the bottom of the tray (64) because the vacuum bed (54) sucks air through the holes previously arranged in different points of the tray (64), which may vary in size and position, even if the material is sufficiently porous, holes are not made in the film board (49) around the tray (67) by a toothed system (51 ), which cuts the film (49) either cold or hot, after the operations previously performed, the upper piston (45) makes an upward movement whereby a space is released on the mold (53) containing the tray formed (67); in the fifth stage a mechanism (57) enters through the ducts (55) pushes the tray (67) upwards out of the mold (53), where a transport device (77) of the formed trays (67), provided with a suction device (59) makes contact with the bottom of the tray (67) and suction it, the mechanism with suction cups (58) moves so that when the vacuum is interrupted, by gravity they drop the trays (67) to an accumulator of finished trays (60), whereby the method of manufacturing the trays of the present invention in which the trays (67) do not have a formed separator is terminated.
[0220]
[0221] The method for the manufacture of trays without separator and without the film coating, for the first to sixth stations is the same as described for the previous immediate method, what is different is the method for the seventh station (42), It is done as follows.
[0222]
[0223] The method that is performed in the seventh station (42) is to give the final form to the trays without separator and without plastic film coatings, it has as reference figures 1 and 8, among others, the seventh station (42) is at end of the conveyor belt (7); the steps of the method that are carried out in this station are the following: in a first stage the tray preform without separator (66) is placed at the entrance of the mold (53), the counter mold (46) is placed above the tray preform without separator (66); in the second stage the upper piston (45) performs a downward movement whereby the tray preform without separator (66) is pressed by the countermold (46) that is movable, towards the mold (53) that is fixed, causing the flaps (34) remain in position and stick to the walls (56) of the tray (67), after the operations previously performed the upper piston (45) performs an upward movement whereby a space on the mold is released (53) containing the formed tray (67); in the third step an ejection mechanism (57) enters through the ducts (55) and pushes the tray (67) upwards out of the mold (53), additionally a mechanism provided with suction cups (58) connected to a vacuum system (59 ) they make contact with the bottom of the tray (67) and suck it, the mechanism with suction cups (58) moves so that when the vacuum is interrupted, by gravity they drop the trays (47) to an accumulator of finished trays (60) , whereby the method of manufacturing the trays of the present invention is terminated in which the trays (67) do not have a formed separator and do not have a plastic film coating.
[0224]
[0225] In the manufacture of the aforementioned trays, either with or without separator and with film coating, plastic films are used that are treated with heat-sealing varnishes, various materials, mainly cardboard and cardboard, which are treated with heat-sealing varnishes are also used. the surface that forms the inside of the trays, in order to obtain a sufficient adhesion of the plastic films in the trays, for the uses to which they are destined.
[0226]
[0227] The trays of the present invention are formed from preforms , a first tray is formed from the preform of Figure 13 corresponding to a tray with separator, and the corresponding preform of Figure 14 corresponding to the separator; the tray preform of Figure 13, identified with the reference number (26), contains the following parts: a bottom (64) and side walls (56), as well as side walls (65); tabs (63) on the upper edge of both the walls (56) and the walls (65), formed by an outward bend, all of the same material as cardboard and cardboard; flaps (34) projecting towards the outside of the walls (65), these flaps when the tray (47) is formed are glued on the outside to the inside of the walls (56) which causes the trays (47 ) are structured as a unit that maintains its shape with or without the plastic film (49) attached to the interior thereof; an opening (25) that is in the middle part of the preform (26), can also be in a different position, comprising both part of the bottom (64) and part of the length of the walls (56) of the preform ( 26). The preform of the separator of Figure 14 identified with the reference number (4) contains the following parts: 2 side walls (68), which are continued in tabs (30) and (31), which are those that adhere to the When the bottom of the tray is formed, the side walls (68) continue towards the front with tabs (70) and at the back with tabs (71), the tabs (70) and (71) have on the middle part a reduced separation, these tabs are those that adhere to the walls (56) of the tray by its outer part; the walls sides (68) of the preform (4) when folded form a vertex (72); The 2 preforms mentioned above before entering the tray making machine are soft and, if necessary, printed and treated with a heat-sealing varnish on one side.
[0228]
[0229] Another embodiment of preforms of a tray and a separator from which a tray with separator is formed, are shown in figures 25 and 26, in figure 25 the preform of the tray is shown and in figure 26 that of the tray separator; the tray preform is identified with No. (86), this preform comprises: a bottom (96), side walls (87), as well as side walls (97); tabs (98) on the upper edge of both the walls (87) and the walls (97), formed by an outward bend, all of the same material as cardboard and cardboard; flaps (88) projecting outwards from the walls (97), these flaps when the tray (90) is formed are glued on the outside to the inside of the walls (87) which causes the trays (90 ) are structured as a unit that maintains its shape with or without the plastic film (49) attached to the interior thereof; an opening (85) that is in the middle part of the preform (86), can also be located in parts other than the middle part of the preform (86); flaps (89) that are an extension of the walls (87), that are in a position that is the continuation of the opening (85), that can be folded and that when formed the tray (90) adhere to the outer wall of the formed separator (82); a distance (101) between the line where the tabs (98) fold and the top of the flaps (89).
[0230]
[0231] The preform of the separator is identified in Figure 26, with the reference number (81), it comprises the following parts: a flat wall (73), between 2 walls (91), the 2 walls can be folded where the line of fold is on the border with the flat wall (73); flaps (83) and (84) at the ends of the walls (91) which, when the tray is formed, adhere to the bottom of the tray by its outer wall.
[0232]
[0233] Another form of preform is that illustrated in Figure 20, with the reference number (66), as seen in this figure, the preform has no space for a separator, so the tray that is formed is without a separator; This preform comprises the following parts: a bottom (64) and side walls (56), as well as side walls (65); tabs (63) on the upper edge of both the walls (56) and the walls (65), formed by an outward fold of the same material; flaps (34) projecting outwards from the walls (65), these flaps when the tray (67) is glued on its outside to the inside of the walls (56) which causes the trays (67) to be structured as a unit that maintains its shape with or without the plastic film (49) inside it ; The tabs (63) have the function of supporting the lid that is placed on the trays when they are formed.
[0234]
[0235] A first type of trays that are manufactured in accordance with the apparatus and method of the present invention, refer to figures 21 to 24, in these trays identified with the number (67) there is no separator; it comprises a bottom (64) and side walls (56), as well as side walls (65) that can be totally vertical or inclined; tabs (63) on the upper edge of both the walls (56) and the walls (65), formed by an outward bend; The trays (67) are made of various materials, mainly cardboard and cardboard; flaps (34) projecting outwardly from the walls (65), these flaps, as shown in Figure 21, are glued on the outside to the interior of the walls (56) which causes the trays (67) They are structured as a unit that maintains its shape with or without the plastic film (49) attached to the interior thereof.
[0236]
[0237] Other trays that are manufactured in accordance with the apparatus and method of the present invention, refer to Figures 15 to 19, in these trays identified with the number (47) there is a separator; it comprises a bottom (64), side walls (56) and side walls (65), which can be totally vertical or inclined; tabs (63) on the upper edge of both the walls (56) and the walls (65) are formed by an outward bend, all of the same material preferably cardboard and cardboard; flaps (34) that project towards the outside of the walls (65), these flaps when the tray (47) is formed are glued on its outside to the inside of the walls (56), which causes the trays ( 47) are structured as a unit that maintains its shape with or without a plastic film (49) adhered to the entire inner surface thereof and to that of the eyelashes (63); a separator formed (13), which is adhered to the bottom of the tray (47), on the outside of the tray (47), the separator (13) is formed of 2 inclined walls (68), which are continued on tabs (30) and (31), which are those that adhere to the bottom of the tray (47), on the outside, the side walls (68) are continued towards the front with tabs (70) and in the rear part with tabs (71), these tabs are those that adhere to the walls (56) of the tray (47), on the outside; the side walls (68) of the separator (13) when folded form a vertex (72) , the separator (13) , divides a tray (47) into 2 spaces or compartments, resulting in among other aspects preventing products of different nature mix, The spaces in which the tray (47) is divided can be of the same or different magnitude, that is to say the separator (13) is in different positions along the tray, also the tray has 2 or more separators (13).
[0238]
[0239] Other trays that are manufactured in accordance with the apparatus and method of the present invention, refer to figures 27 to 32, in these trays identified with the number (90) there is a separator having a different structure from the previous one; the tray (90) comprises: a bottom (96) and side walls (87) as well as side walls (97) that can be fully vertical or inclined; tabs (98) on the upper edge of both the walls (87) and the walls (97), formed by an outward bend; flaps (88) projecting outwardly from the walls (97), these flaps are glued on their outside to the interior of the walls (87); a separator (82), which is adhered to the bottom of the tray (90) on the outside thereof by means of the flaps (83) and (84) of the separator (82), additionally the separator (82) is adhered to the tray (90) by means of 2 flaps (89) contained in each of the 2 walls (87) of the tray (90), which are adhered by the inside of the wall (91) of the separator (82), forming a space (104), in the upper part of said space a surface (101) begins where it ends where the tabs (98) start, this space (104) may vary in height depending on the height of the separator (82); the separator has 2 inclined walls (91), which are continued downwards in the mentioned tabs (83) and (84), and upwards are continued to form a flat wall (73), the separator (82); Divide a tray (90) into 2 spaces or compartments, resulting in, among other aspects, preventing products of different nature from mixing, the spaces in which the tray (90) is divided can be of the same or different magnitude, that is, the separator ( 82) is in different positions along the tray (90), likewise the tray has 2 or more spacers (82). The tray described above is structured as a unit that maintains its shape with or without a plastic film (49) adhered to the entire inner surface of the tray, separator (82) and tabs (63); the flat wall (73) of the separator (82) has the function that when the lid (75) seals on the tray (90) each packing area closes independently, additionally the walls (91) of the separator (82) have to be They have different height according to the requirements of your application.
[0240]
[0241] The trays (67) and (47) and (90) are optionally coated inside, as described above with a plastic film (49) that has the function of making it completely waterproof and without leaving gaps to avoid any type of runoff; a thermo-sealing varnish is applied to 100% of the surface of the tray or only to registration, so that the plastic film adheres totally or partially to the tray.
[0242]
[0243] A wide variety of plastic films are used, whether food grade, anti fog, high barrier, for microwaves, which may contain heat-sealing varnishes, among others.
[0244]
[0245] The adhesion of the plastic film with the various materials mainly cardboard and cardboard of the trays, is regulated so that it has sufficient strength for its correct operation, but also to easily detach the plastic film of the various materials mainly cardboard and cardboard, once that has been used, to be able to recycle the materials separately.
[0246]
[0247] The above description of the separators are only examples since within the scope of the present invention the separators have different shapes and structures, the trays have one or more separators and therefore the trays have more than 2 compartments for storing different products. mainly food; the separators when the tray has a separator is in the middle part of the tray, they can also be in positions that is not the middle part of the tray, whereby the packing and transport volume of the various products mainly food, in each compartment is not the same; when there is more than one separator in the tray, the separators have equidistant positions, they also have positions in the tray that are not equidistant, so that the volume of packing and transport of various products mainly food in each compartment is not the same; the separators have different heights, that is, it varies depending on the need of the application to which they are intended. The separator and the tray are designed in such a way that they are stowed one on top of the other for a more efficient way of transport, in addition to the opening at the bottom of the separator a cut in the walls thereof (width that will remain the separator and the height may be equal to or less than that of the separator.
[0248]
[0249] The combination of film with cardboards of the present invention greatly reduces the use of plastic with which other trays are manufactured, without losing the strength of a structure that supports the contained product.
[0250]
[0251] A cover that is used to close the trays (67), (47) and (90), is shown in figures 33 and 34, this cover that is optionally made of plastic, identified with the number (75) is obtained by the processes thermoforming, extrusion, or injection, the lid (75) has 2 sides (79) and 2 sides (105); 2 or more clasps (78) protrude from each of the 2 sides (79) and are integrated into the same cover as illustrated in Figure 28, the clasps are of the male-female type although they can be used of another type, the male part of the clasp is the (78) formed by a projection from the surface of the lid and the female part is a passage (107); these clasps are closed by a 180 degree fold around the tabs (63) and (98), so that the clasp (78) enters the passage (107) under pressure so that the lid (75) is firmly retained in the trays, as shown in figures 33 and 34, the cover has an inner frame (108) which represents what covers the tray, the rest is the surface that goes over the flanges; The tabs (63) and (98) around the trays (67), (47) and (90) make it possible to have several types of closed in the trays, both hermetic, modified atmosphere or injected, extruded or thermoformed parts that close with pressure, the covers are also made of cardboard and sealed paper.
[0252]
[0253] In all the previous cases the cover is an option, that is to say that the trays described above do not necessarily have a cover like the ones described.
[0254]
[0255] Another type of lid that the trays of the present invention have is the so-called "Top Seal", or top seal.
[0256]
[0257] Trays with or without separator, in the upper perimeter part have sufficiently wide flanges (63), in said flange (63) and (98), heat-sealing varnishes or polymers are applied, which react to heat, the flange is subjected to heating uniform, causing a reaction of heat-sealing varnishes or polymers; the flanges (63) and (98) under these conditions are brought into contact with a plastic film, which may contain heat-sealing varnishes, whereby reactions between heat-sealing or polymeric varnishes and the film occur, obtaining a chemical bond between them, forming an airtight seal, the film itself is the lid of the tray.
[0258]
[0259] This method of capping or closing is known as Top Seal and using this process of closing the atmosphere inside the tray can be modified with the so-called modified atmospheres.
[0260]
[0261] Modified atmosphere packaging (EAM or MAP in its English acronym, modified atmosphere packaging) involves the removal of air from inside the container and its replacement by a gas or mixture of gases, usually CO ² , O ² and N ² , in materials with barrier to the diffusion of gases. This modification in the gaseous environment decreases the degree of respiration, reduces microbial growth and delays enzymatic deterioration in order to extend the shelf life of the product and that fats and liquids do not leave the package.
[0262]
[0263] In the case that the trays (67), (47) and (90) are coated with polyethylene, different types of films are used depending on the characteristics of the product to be packed such as: all types of food including liquids, in addition to being able to refrigerate, and introduced into a microwave oven, it is also possible to use different materials from other industries with abrasive materials, metals, etc.

权利要求:
Claims (24)
[1]
1 Apparatus for the manufacture of trays with different structures, characterized in that it comprises the following elements; a frame (1) in which seven modules or stations are assembled, which are; a first station (2) comprising a stacker (3) of separator preforms that are part of the trays; a device (5) that sucks the preforms of the trays from the stacker (3); a conveyor belt (7) in which the device (5) places the preforms to advance to the next station. The second station (8) comprises a double-acting pneumatic press (9), which contains; a female die or mold (12) with the outer shape of a formed separator; a male die or mold (16) with the interior shape of a formed separator, these elements cooperate to shape the separator; metal guides (17) and (19) in a range of the conveyor belt (7) so that a formed separator maintains the position and does not lose its shape when it is transported by the belt (7) to the third station (18). The third station (18) comprises an adhesive injector (20), which is formed by a hollow inverted "U" shaped container (22) which stores the adhesive; adhesive applicators (23) are at the ends of the branches of the hollow inverted "U", apply the adhesive hot or at room temperature at points of the formed separator flaps; A conveyor belt (7) after the application of adhesive transports the formed separator to the next station. The fourth station (24). The fourth station (24) comprises a stacker (27) of tray preforms; a device (29) that sucks the tray preforms and places them in position so that the formed separator that is in the band (7) passes through the opening in the tray preforms until the adhesive flaps make contact with the outer wall around the opening of the tray preforms, forming an assembly or assembly of formed tray preform; A band (7) transports the assembly (32) or the assembly (92) to the next station. The fifth station (33) comprises an adhesive injector (35), which is formed by a "U" shaped container with partially hollow, open and inverted branches (37), where an adhesive is stored; adhesive applicators (38) that are at the ends of the "U" branches, apply hot or room temperature adhesive on tray walls, in regions near flaps or on flaps on tray preform walls; a band (7), which after applying the adhesive transports the assembly (32) or the assembly (92) to the next station. The sixth station (39) comprises a drive mechanism (76); a vertical bar (61) having an alternative movement, connected by one of its ends to the drive mechanism (76); a mechanism attached to the other end of the vertical bar (61) formed by; a horizontal bar (41) that has at each end a vertical drive (62) which are prebent ^Ios by performing the upthrust of the flaps of the preform of the trays; a support-counter mechanism (40), such as adjustable precision machined guides, support the assembly (32), or the assembly (92), at critical points to prevent said assembly or assembly from bending in undesired places, these guides are adjustable on the flat parts of said assembly or assembly; A band (7) transports the pre-folded assembly (32) or assembly (92) to the next station. The seventh station (42) comprises a double-acting pneumatic press (43) with a countermold (46) that is movable and has the shape of the inner surface of the trays; a perimeter saw (51) in a part near the top of the countermould, for cutting a plastic film; an unwinder (50) of the plastic film, with controlled advance; a heating system (49) of plastic film, for heating air that comes from the pneumatic system of said apparatus, and introducing it into conduit channels (103) of the countermold (46) to direct the air to selected points of the trays and achieve the elongation of the plastic film (49); a mold (53), fixed, which has the shape of the outer surface of the trays; the mold (53) and the countermold (46) cooperate to form the trays; a vacuum bed (54) provided in the mold (53), has air outlets (55) that attract the plastic film (49) towards the bottom of the trays; ducts (74) that are part of the vacuum system; the flaps of the trays remain in position and stick to the side walls of the trays formed, likewise the other flaps of the trays walls remain in position and stick to the walls of the separator when the counter mold is closed (46) and the mold (53); an ejection mechanism (57) ejects the trays thus formed when the counter mold (46) is opened; a mechanism sucks the trays and moves so that by gravity they drop the trays to an accumulator of finished trays (60).
[2]
2. - Apparatus for manufacturing trays with different structures, according to claim 1, characterized in that the adhesive injector (20) comprises: a vertical bar (21) having an alternative movement and lateral movements; the inverted "U" shaped container (22) is attached to one of the ends of the bar (21) and where the adhesive applicators (23) are pressurized or pneumatic and the adhesive is applied hot or at room temperature at points of the flaps (30) and (31) of the formed separator (13) or of the flaps (83) and (84) of the formed separator (82), the "U" shaped container has adapters for applying adhesive to the tabs (70) and (71).
[3]
3. - Apparatus for manufacturing trays with different structures, according to claim 1, characterized in that the device (29) that sucks the preforms of Trays comprises a vacuum system (28), which has 2 ^or more suction cups connected (29) that suck the preforms of trays from the stacker (27), which are extended and previously softened.
[4]
4. - Apparatus for the manufacture of trays with different structures, according to claim 1, characterized in that the adhesive injector (35) comprises a vertical bar (36) having an alternative movement and lateral movements; the inverted "U" shaped container (37) is attached to one of the ends of the bar (21) and where the adhesive applicators (38) are pressurized or pneumatic.
[5]
5. - Apparatus for the manufacture of trays with different structures, according to claim 1, characterized in that the film heating system (49) comprises two sections: preheating and forming; The preheating system comprises a fan (48) that blows air at a very low speed through a heating means (99) such as a set of spiral resistors arranged on an orthogonal grid over the entire width of the film, so that the molding be in less time; The forming section comprises: a low speed hot air injection system (93), which comprises a chamber (94) containing a spiral resistor (95) or other heating means, for heating air entering through the duct (100) that comes from the pneumatic system of said apparatus, the hot air exits through the ducts (102) and enters the countermold (46).
[6]
6. - Apparatus for the manufacture of trays with different structures, according to claim 1, characterized in that the mechanism that sucks the trays comprises: suction cups (58) connected to a vacuum system (59) that suction trays and the mechanism with suction cups (58) it moves so that when the vacuum is suspended, by gravity they drop the trays to an accumulator of finished trays (60).
[7]
7. - Apparatus for the manufacture of trays with different structures, according to claim 1, characterized by a recess (106) in a small portion anywhere in the perimeter of the mobile countermould (46) to reduce the pressure between the film and the material of the tray in the area of the eyelashes (63) and (98), to reduce the adhesion and generate a flap of detachment of the film when it has already been used and is recycled.
[8]
8. - Apparatus for the manufacture of trays with different structures, according to the claim 1, characterized in that the perimeter saw (51) comprises a cutting edge (110); a support of the cutting edge (111), and an adjustment bolt (112) of the cutting edge (110), the saw (51) is mounted on guides with springs located in the upper part of the countermould (46) and that keep it elevated; a lever mechanism causes the saw to lower and cut the plastic film when the countermold (46) falls; The lever mechanism contracts and returns the saw to its elevated position, ready for the next drive.
[9]
9. - Apparatus for the manufacture of trays with different structures, according to claim 1, characterized in that formed trays are supplied in the fourth station (24), whereby the fifth (33) and sixth (39) stations remain without function.
[10]
10. - Apparatus for manufacturing trays with different structures, according to claim 1, characterized in that there is more than one seventh station (42) working in parallel to compensate for the lower speed of the seventh station (42) with respect to the other stations
[11]
11. - Apparatus for the manufacture of trays with different structures, according to claim 1, characterized in that the apparatus of the present invention is modular, whereby all the stations operate, or some of them operate, and some stations receive trays or separators already formed.
[12]
12. - Method for manufacturing trays with different structures, characterized in that trays with separator are made, covered with a plastic film, where in the first station (2) of the apparatus, in a first stage, the apparatus is fed with the preforms already softened, either of the separator (4) or the separator (81) in the stacker or accumulator (3) of the first station (2) and the preforms of the tray (26) or of the tray (86) in the stacker or accumulator (27) of the fourth station (24). In a second stage, in the first station (2) a suction cup (5) takes the preform (4) from the separator or the preform (81) and places it on a conveyor belt (7), which displaces one of said preforms to a second station (8). In the second station (8) in a first stage, the preform of the separator (4) or the separator (81) is transported by the band (7) until it is placed between the die or female mold (12) which has the outer shape of the separator (13) and the die or male mold (16) having the internal shape of the separator (13) of the double-acting pneumatic press (9), these dice are interchangeable with others, one that is the female mold (12) which has the outer shape of the separator (82) and the male die (16) that it has the inner shape of the separator (82); in a second stage the press (9) goes into operation and closes the female (12) and male (16) dies or molds to shape the separator, obtaining the formed separator (13) or formed separator (82); in a third stage, the formed separator (13) or (82) is positioned between metal guides (17) and (19) placed on the conveyor belt (7), so that the formed separator (13) or (82) ) Hold the position and do not lose shape when transporting in the band (7) to the third station (18). In the third station (18), in a first stage the adhesive injector (20), once the flaps (30) and (31) or (83) and (84) are in position, approach the flaps and by a slight pressure with the applicators (23) inject adhesive hot or at room temperature, in places selected from the flaps (30) and (31) or (83) and (84), whereby the formed separator (13) or ( 82) is ready to adhere to the outer surface of the tray preform (26) or (86), at the perimeter of the opening (25) of the tray preform (26) or at the perimeter of the opening ( 85) of the preform (86); when the separator formed (13) or (82), has the adhesive placed on the flaps (30) and (31) or (83) and (84), by means of the conveyor belt (7) advances to the fourth station (24) . In the fourth station (24), in a first stage a vacuum system (28) having 2 or more suction cups (29) connected, suction a preformed tray (26) or (86) extended, previously softened, from a stack of preforms and places it in a position in which the formed separator (13) or (82) that is in the conveyor belt, passes through the opening (25) or (85) respectively of the tray preform (26) u (86), until the flaps with adhesive (30) and (31) make contact with the outer wall around the opening (25) of the preform (26) of the trays, whereby the separator (13) remains firmly adhered to the outer surface of the tray preform (26), forming an assembly (32), or until the flaps with adhesive (83) and (84) make contact with the outer wall around the opening (85) of the preform (86) of the trays, whereby the separator (82) is firmly adhered to the outer surface of the tray preform (86), forming a n set (92); In a second stage, the conveyor belt (7) leads to the assembly (32) or the assembly (92) to the fifth station (33). In the fifth station (33), in a first stage the bar (36) performs an alternative movement, as well as lateral movements, so that the adhesive injector (35), makes a slight pressure with the adhesive applicators (38) on to the walls (56), of the tray preform (26) in an area close to the flaps (34), or to the walls (87) in an area close to the flaps (88), as well as in the flaps (89) on the walls (87), the foregoing so that the hot or room temperature adhesive is applied at selected points of the aforementioned walls and flaps; in a second stage once the adhesive is applied, the rod (36) raises the adhesive injector (35); the separator formed (13) firmly adhered to the preform (26), which form the assembly (32), ^or the assembly (92) is transported by the band (7) to the sixth station (39) for its subsequent formation. In the sixth station (39) in a first stage a support-counter mechanism (40) is placed, to prevent the assembly (32) or the assembly (92) from bending in undesired places; in a second stage the vertical bar (61) that performs an alternative movement, moves upwards when operating a drive mechanism, which is a pneumatic cylinder (76), which detects the position of the assembly (32) or of the assembly (92) and being in position, the mechanism formed by a horizontal bar (41) that is attached to the bar (61), and 2 or more vertical impellers (62) at the ends of the bar (41), are actuated with what they push the flaps (34) of the assembly (32) or the flaps (82) and (89) to pre-fold them, to control the fold in the next station, in a third stage the support-counter mechanism (40) is removed, and the bar (61) performs a downward movement, whereby the assembly (32) with the pre-folded flaps (34) or the assembly (92) with the pre-folded flaps (88) and (89), is transported by the band (7 ) to the next station. In the seventh station (42), at the end of the band (7); in a first stage the plastic film (49) is preheated by means of a fan (48) that blows air at a very low speed through a heating means (99), thereby raising the temperature of the plastic film ( 49) in order to be malleable, the film (49) is supplied by a unwinder (50) to a controlled feed; in the second stage the assembly (32) or the assembly (92) is placed at the entrance of the mold (53), the counter mold (46) and the plastic film (49) are placed above the assembly (32) or the set (92); in the third stage the final heating of the molding film is carried out by means of a low speed hot air injection system (93), to heat air that comes from the pneumatic system of the machine of the present invention, and which enters through the duct (100), the hot air exits through the ducts (102) and enters conduit channels (103) arranged in the countermould (46), to direct the air to selected points of the trays (47) and (90), to achieve elongation and adhesion of the plastic film (49); in the fourth stage, the upper piston (45) performs a downward movement whereby the assembly (32) or the assembly (92) is pressed by the countermold (46) that is movable, against the mold (53) that is fixed , causing the flaps (34) to remain in position and stick to the walls (56) of the tray (47), or causing the flaps (88) and (89) to remain in position and stick to the walls (87 ) and to the wall (91) respectively, the latter is the outer wall of the separator (82), all these flaps vary in shape and dimension; the above in synchronization with the suction and cutting of the film (49) in addition to pressing on the banks the plastic film against the tray (47) or on the tray (90) to make the seal on the tabs (63) or ( 98) of the trays so as not to allow leaks in the suction of the rest of the film, during this stage the film (49) is sucked by the vacuum bed (54), where ^Ios ducts (74) are part of the vacuum system, to the bottom (64) of the tray (47) or to the bottom (64) the tray (90), because the vacuum bed (54) sucks air through the holes previously arranged at different points in the bottom (64) of the tray (47) or of the tray (90), which can vary in size and position, even if the material is sufficiently porous, no holes are made in the tray cardboard; in a synchronized manner, the excess film (49) around the tray (47) or the tray (90) is cut by a perimeter saw (51), after the operations previously performed the upper piston (45) performs an upward movement whereby a space is released on the mold (53) containing the formed tray (47) or the tray (90); in the fifth stage an ejection mechanism (57) enters the ducts (55) in the mold (53) and pushes the tray (47) or the tray (90) upwards out of the mold (53), additionally a mechanism with suction cups (58) connected to a vacuum system (59) suction the tray, and the mechanism with suction cups (58) moves so that when the vacuum is interrupted, by gravity they drop the trays (47) or (90) to an accumulator of finished trays (60).
[13]
13.- Method for manufacturing trays with different structures, according to claim 8, characterized in that trays with separator are manufactured, without coating of a plastic film, wherein the stages for the first to sixth stations are equal to those claimed in claim 8; in the seventh station (42), in a first stage, the assembly (32) or the assembly (92) is placed at the entrance of the mold (53), the counter mold (46) is placed above the assembly (32) or the set (92); in the second stage, the upper piston (45) performs a downward movement whereby the assembly (32) or the assembly (92) is pressed by the countermold (46) that is movable, towards the mold (53) that is fixed , causing the flaps (34) to remain in position and stick to the walls (56) of the tray (47), or causing the flaps (88) and (89) to remain in position and stick to the walls (87 ) and to the wall (91), respectively, the latter is the outer wall of the separator (82) all these flaps vary in shape and dimension; after the operations previously performed, the upper piston (45) makes an upward movement whereby a space is released on the mold (53) containing the formed tray (47) or the tray (90); in the third stage an ejection mechanism (57) enters the ducts (55) in the mold (53) and pushes the tray (47) or the tray (90) upwards out of the mold (53), additionally a mechanism with suction cups (58) connected to a vacuum system (59) suction the tray, and the mechanism with suction cups (58) moves so that when the vacuum is interrupted, by gravity they drop the trays (47) ^or (90) to an accumulator of finished trays (60).
[14]
14. Method for manufacturing trays with different structures, according to claim 13, characterized in that trays are manufactured that have no separator and coated with a plastic film, wherein the method starts from the fourth station (24 ). In the fourth station (24) in a first stage, a vacuum system (28) having 2 or more suction cups (29) connected, suction an extended tray preform (66), previously softened and printed from a stack of preforms and it places it in a position where the conveyor belt (7) drives the tray preform (66) to the fifth station (33). In the fifth station (33), in a first stage the bar (36) performs an alternative movement, as well as lateral movements, so that the adhesive injector (35), makes a slight pressure with the adhesive applicators (38) of the inverted "U" arms (37) on the walls (56) in an area near the flaps (34), of the tray preform (66), the foregoing so that the hot or room temperature adhesive is applied at selected points on the walls (56) for optimal bonding; In a second stage once the adhesive is applied to the walls (56) of the tray preform (66), said preform is transported by the band (7) to the sixth station (39) for subsequent formation. In the sixth station (39) in a first stage a support-counter mechanism (40) is placed on the tray preform without separator (66), such as precision machined aluminum guides to prevent the preform (66) fold in unwanted places; in a second stage the bar (61) makes an upward movement by means of a drive mechanism (76), which detects the position of the tray preform without separator (66), being in position, the mechanism formed by a horizontal bar ( 41) and its 2 or more vertical impellers (62) at the ends of the bar (41), are actuated, push the flaps (34) of the tray preform (66) to pre-bend them in order to control the bend in the next station; in a third stage the support mechanism against (40) is removed, and the bar (61) performs a downward movement, whereby the tray preform without separator (66) with the pre-folded flaps (34) is transported by the band ( 7) to the next station. In the seventh station (42) in a first stage the plastic film (49) is preheated by means of a fan (48) that blows air at a very low speed, thereby raising the temperature of the plastic film (49) to In order to be malleable, the film (49) is supplied by a unwinder (50) at a controlled feed; in the second stage the tray preform without separator (66) is placed at the entrance of the mold (53), the counter mold (46) and the plastic film (49) are placed above the tray preform without separator (66 ); in the third stage, the final heating of the molding film is carried out by means of a low to hot air injection system speed (93), the hot air exits through the ducts (102) and enters conduction channels (103) arranged in the countermold (46), to direct the air to selected points of the trays (67), to achieve elongation and adhesion of the plastic film (49); in the fourth stage the upper piston (45) performs a downward movement whereby the tray preform without separator (66) is pressed into the mold (53) by the counter mold (46) causing the flaps (34) to remain in position and stick to the walls (56) of the tray (67), these flaps vary in shape and dimension; in synchronization with the suction and cutting of the film (49) in addition to pressing on the banks (63) the plastic material against the tray (67) to make the seal on the tabs of the tray (63) so as not to allow leaks in the suction of the rest of the film, whereby the tray (67) is shaped while the film (49) adheres to the tray (67) because the film is thermo adherent, during this stage The film (49) is suctioned by the vacuum bed (54), towards the bottom of the tray (64) because the vacuum bed (54) sucks air through the holes previously arranged at different points of the tray (64), which may vary in size and position, even if the material is sufficiently porous, holes are not made in the film board (49) around the tray (67) by a toothed system (51), which cuts the film (49) either cold or hot, after previous operations Ormente the upper piston (45) performs an upward movement whereby a space is released on the mold (53) containing the formed tray (67); in the fifth stage a mechanism (57) enters through the ducts (55) pushes the tray (67) upwards out of the mold (53), where a transport device (77) of the formed trays (67), provided with a suction device (59) makes contact with the bottom of the tray (67) and suction it, the mechanism with suction cups (58) moves so that when the vacuum is interrupted, by gravity they drop the trays (67) to an accumulator of finished trays (60).
[15]
15.- Method for manufacturing trays with different structures, according to claim 12, characterized in that trays are manufactured without separator and without coating of a plastic film, wherein the stages for the first to sixth stations are equal to those claimed in claim 10; in the seventh station (42), in a first stage, the tray preform without separator (66) is placed at the entrance of the mold (53), the counter mold (46) is placed above the tray preform without separator ( 66); in the second stage the upper piston (45) performs a downward movement whereby the tray preform without separator (66) is pressed by the countermold (46) that is movable, towards the mold (53) that is fixed, causing the flaps (34) remain in position and stick to the walls (56) of the tray (67), after the operations performed previously the upper piston (45) performs an upward movement whereby a space is released on the mold (53) containing the formed tray (67); in the third stage an ejection mechanism (57) enters through the ducts (55) and pushes the tray (67) upwards out of the mold (53), additionally a mechanism provided with suction cups (58) connected to a system of vacuum (59) make contact with the bottom of the tray (67) and suck it, the mechanism with suction cups (58) moves so that when the vacuum is interrupted, by gravity they drop the trays (47) to an accumulator of finished trays (60).
[16]
16. - Preforms for the manufacture of trays with different structures, characterized in that they comprise a preform (26) of the tray and a preform (4) of the separator, the preform (26) is formed of the following parts: a bottom (64) and side walls (56), as well as side walls (65); tabs (63) on the upper edge of both the walls (56) and the walls (65), formed by an outward bend, all of the same material as cardboard and cardboard; flaps (34) that project outwards from the walls (65), these flaps vary in shape and dimension to increase their bonding surface; an opening (25) that is in the middle part of the preform (26), can also be in a different position, comprising both part of the bottom (64) and part of the length of the walls (56) of the preform ( 26); The separator preform (4) contains the following parts: 2 side walls (68), which are continued in tabs (30) and (31), which are those that adhere to the bottom of the tray when formed, the walls lateral (68) are continued towards the front with tabs (70) and at the back with tabs (71), these tabs are those that adhere to the walls (56) of the tray on the outside; the tabs vary in shape and dimension, the side walls (68) of the preform (4) when folded form a vertex (72); The 2 preforms mentioned above are treated with a heat-sealing varnish on one side.
[17]
17. - Preforms for the manufacture of trays with different structures, characterized in that they comprise a preform (86) of the tray and a preform (81) of the separator, the preform (86) is formed of the following parts: a bottom (96) , side walls (87), as well as side walls (97); tabs (98) on the upper edge of both the walls (87) and the walls (97), formed by an outward bend, all of the same material as cardboard and cardboard; flaps (88) projecting outwards from the walls (97), these flaps when the tray (90) is formed are glued on the outside to the inside of the walls (87) which causes the trays (90 ) I know structure as a unit that maintains ^its shape with ^or without the plastic film (49) attached to the interior thereof, all these flaps vary in shape and dimension; an opening (85) that is in the middle part of the preform (86), can also be located in parts other than the middle part of the preform (86); flaps (89) which are an extension of the walls (87), which are in a position that is the continuation of the opening (85), which can be folded and which when formed the tray (90) adhere to the outer wall of the formed separator (82). The separator preform (81) comprises the following parts: a flat wall (73), between 2 walls (91), the 2 walls can be folded where the bending line is at the border with the flat wall (73); flaps (83) and (84) at the ends of the walls (91) which, when the tray is formed, adhere to the bottom of the tray by its outer wall.
[18]
18. - Preforms for the manufacture of trays with different structures, characterized in that they comprise a preform (66) of the tray which is formed of the following parts: a bottom (64) and side walls (56), as well as side walls ( 65); tabs (63) on the upper edge of both the walls (56) and the walls (65), formed by an outward fold of the same material; flaps (34) that project towards the outside of the walls (65), these flaps when the tray (67) is formed are glued on the outside to the inside of the walls (56) which causes the trays (67 ) are structured as a unit that maintains its shape with or without the plastic film (49) inside it, these flaps vary in shape and dimension; The tabs (63) have the function of supporting a lid when placed on the trays when they are formed.
[19]
19. - Trays with different structures obtained with the claimed apparatus and method, characterized in that the trays (67) comprise a bottom (64) and side walls (56), as well as side walls (65) that can be totally vertical or inclined; tabs (63) on the upper edge of both the walls (56) and the walls (65), formed by an outward bend; The trays (67) are made of various materials, mainly cardboard and cardboard; flaps (34) that project outwards from the walls (65), these flaps are glued on the outside to the inside of the walls (56) which causes the trays (67) to be structured as a unit that maintains their shape with or without the plastic film (49) attached to the interior thereof, these flaps vary in shape and dimension;
[20]
20. - Trays with different structures obtained with the claimed apparatus and method, characterized in that the trays (47) comprise a bottom (64), side walls (56) and side walls (65), which can be totally vertical or inclined; tabs (63) on the upper edge of both the walls (56) and the walls (65) are formed by an outward bend, all of the same material preferably cardboard and cardboard; flaps (34) projecting outwards from the walls (65), these flaps vary in shape and dimension and when the tray is formed (47) they are glued on the outside to the inside of the walls (56), what causes the trays (47) to be structured as a unit that maintains its shape with or without a plastic film (49) adhered on the entire inner surface thereof and on that of the eyelashes (63); a separator formed (13), which is adhered to the bottom of the tray (47), on the outside of the tray (47), the separator (13) is formed of 2 inclined walls (68), which are continued on tabs (30) and (31), which are those that adhere to the bottom of the tray (47), on the outside, the side walls (68) are continued towards the front with tabs (70) and in the rear part with tabs (71), these tabs are those that adhere to the walls (56) of the tray (47), on the outside; the side walls (68) of the separator (13) when folded form a vertex (72), the separator (13), divides a tray (47) into 2 spaces or compartments, resulting in among other aspects preventing products of different nature be mixed, the spaces in which the tray is divided (47) can be of equal or different magnitude, that is to say the separator (13) is in different positions along the tray, also the tray has 2 or more separators (13 ).
[21]
21.- Trays with different structures obtained with the claimed apparatus and method, characterized in that the trays (90) comprise: a bottom (96) and side walls (87) as well as side walls (97) that can be totally vertical or inclined; tabs (98) on the upper edge of both the walls (87) and the walls (97), formed by an outward bend; flaps (88) projecting outwardly from the walls (97), these flaps are glued on their outside to the interior of the walls (87); a separator (82), which is adhered to the bottom of the tray (90) on the outside thereof by means of the flaps (83) and (84) of the separator (82), additionally the separator (82) is adhered to the tray (90) by means of 2 flaps (89) contained in each of the 2 walls (87) of the tray (90), which are adhered by the inside of the wall (91) of the separator (82), forming a space (104), at the top of said space a surface (101) begins where it ends where the tabs (98) begin, all these flaps vary in shape and dimension; this space (104) may vary in height depending on the height of the separator (82); the separator has 2 inclined walls (91), which are continued downwards in the mentioned tabs (83) and (84), and upwards are continued to form a flat wall (73), the separator (82); Divide a tray (90) into 2 spaces or compartments, resulting in, among other aspects, preventing products of different nature from mixing, the spaces in which the tray (90) is divided can be of the same or different magnitude, that is, the separator ( 82) is in different positions along the tray (90), likewise the tray has 2 or more spacers (82). The tray (90) is structured as a unit that maintains its shape with or without a plastic film (49) adhered to the entire inner surface of the tray, separator (82) and tabs (63); the flat wall (73) of the separator (82) has the function that when the lid (75) seals on the tray (90) each packing area closes independently, additionally the walls (91) of the separator (82) have to be They have different height according to the requirements of your application.
[22]
22. - Trays with different structures according to claims 19 to 21, characterized in that they are optionally coated inside with a plastic film (49) which has the function of making it completely waterproof and without leaving gaps to avoid any type of runoff; a thermo-sealing varnish applied to 100% of the surface of the tray or only for registration, whereby the plastic film adheres totally or partially to the tray; The plastic films are such as: food grade, anti fog, high barrier, microwave, which may contain heat-sealing varnishes, the adhesion of the plastic film with the various materials mainly cardboard and cardboard of the trays, is regulated so that It has sufficient strength for its correct operation, but also to easily detach the plastic film of the various materials once it has been used, to be able to recycle the materials separately.
[23]
23. - Trays with different structures according to claims 19 to 21, characterized in that they optionally contain a cover that is used to close the trays (67), (47) and (90), this cover which is optionally made of plastic, identified with the number (75) it is obtained by the thermoforming, extrusion, or injection processes, the cover (75) has 2 sides (79) and 2 sides (105); 2 or more clasps (78) protrude from each of the 2 sides (79) and are integrated into the same cover, the clasps are preferably of the male-female type, a male part of the clasp (78) which is a protrusion from of the surface of the cover and a female part that is a passage (107); these clasps are closed by a 180 degree fold around the tabs (63) and (98) by pressing the projection (78) into the passage (107); the tabs (63) and (98) around the trays (67), (47) and (90) It makes it possible to have several types of closed in the trays, both hermetic, modified atmosphere or injected, extruded or thermoformed pieces that close under pressure, the covers are also made of cardboard and sealed paper.
[24]
24. Trays with different structures according to claims 19 to 21, characterized in that they optionally contain a lid that is used to close the trays (67), (47) and (90) with a top seal, the trays with or without separator, in the upper perimeter part have sufficiently wide eyelashes (63) and (98), said eyelashes are impregnated with heat sealing varnishes or polymers, which react to heat, and by uniform heating a reaction of the heat sealing or polymer varnishes is caused; the flanges (63) and (98) in these conditions are put in contact with a plastic film, which may contain heat-sealing varnishes, whereby reactions between heat-sealing or polymeric varnishes and the film occur, obtaining a chemical bond between them, forming a tight seal, the film itself is the lid of the tray, with this lid the container can contain modified atmospheres.

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同族专利:

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公开号 | 公开日

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ES2737848R1|2020-09-09|

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WO2018211456A1|2018-11-22|

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US20200298524A1|2020-09-24|

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MX2017006573A|2019-02-08|

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ES2737848B2|2021-06-04|

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CO2019014354A2|2020-04-01|

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优先权:

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申请号 | 申请日 | 专利标题

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MX2017006573A|MX2017006573A|2017-05-18|2017-05-18|Device and method for producing packaging trays with different structures and product obtained.|

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PCT/IB2018/053485|WO2018211456A1|2017-05-18|2018-05-17|Device and method for producing packaging trays with different structures and product obtained|

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